Electric bicycle production line: Standardized assembly, efficiently adapted to commuting needs

1. Core positioning

The highly practical standardized production solution for electric bicycles is compatible with 15-25 mainstream specifications (including different battery types, body size, and functional configurations). It aims at “convenient operation, stability, durability, and flexible adaptation” and realizes the standardized operation of the whole process of “component pre-processing-core assembly-functional testing-warehousing”, balances production efficiency and input costs, and adapts to the production characteristics of electric bicycles with lightweight and multi-style production.

2. Core configuration (mainly practical basic equipment)

Lightweight conveying system: It adopts wear-resistant belt conveying line, has a load bearing of up to 200kg /station, an adjustable line speed of 0- 1.8 m/min, and is equipped with adjustable positioning clamps to adapt to smooth transfer of electric bicycles with different wheelbases and frame structures. The body is made of aluminum alloy frame, which is light and easy to maintain.

Special assembly auxiliary equipment: frame positioning tool table (to ensure the concentricity of front and rear wheel axles), battery mounting booster frame, electric torque wrench, semi-automatic tire inflator, chain tension adjustment tool to improve assembly accuracy and efficiency and reduce manual labor intensity.

Core function testing station: Equipped with battery charge and discharge tester, motor speed tester, braking performance test bench, light/horn/instrument function tester, waterproof and sealing test device, full-dimensional performance verification can be completed by manual operation.

Process supporting equipment: frame rust removal and phosphating tank, parts cleaning machine, electrostatic spraying line + low-temperature drying room, handlebar/seat adjustment and calibration tools to meet the appearance and durability process requirements of electric bicycles.

Optimize workstation configuration: Each workstation is equipped with tool hanging plates, layered material boxes, safe power interfaces, and anti-slip workbench to simplify the manual operation process and improve operation comfort.