(E-BIKE)Electric Bike production line

A.E-BIKE production line  Configuration

The production line adopts the U-shaped layout (UL) + intelligent transportation (IT) mode. The main line is divided into five modules: parts on-line (POL) → power system integration (PSI) → body assembly (BA) → electrical system debugging (ESD) → vehicle testing (VT). Raw materials are delivered to the intelligent material rack (IMR) via the overhead conveyor line (OCL) according to the production plan. After MES system scanning verification, materials are accurately loaded per the BOM list by robotic arms (RA) or manual operators. Critical processes (e.g., motor installation (MI), battery pack splicing (BPS)) achieve millimeter-level alignment via positioning tooling (PT). Workstations are connected via chain conveyor lines (CCL)/double-speed chains (DSC), with cycle time controlled at 90-120 seconds/station to ensure seamless inter-process linkag

B.E-BIKE production line Configuration: U-Shaped Layout + Intelligent Transportation

1.U-Shaped Layout:

•Five Core Modules:

•Parts On-Line (POL)

•Power System Integration (PSI)

•Body Assembly (BA)

•Electrical System Debugging (ESD)

•Vehicle Testing (VT)

2.Intelligent Material Handling:

•Raw materials delivered via Overhead Conveyor Line (OCL) → Intelligent Material Rack (IMR)

•MES System: Scans/verifies materials → BOM List-guided loading (robotic arms/manual)

3.Precision Assembly:

•Critical processes (e.g., Motor Installation (MI), Battery Pack Splicing (BPS)):

•Positioning Tooling (PT) ensures ≤±1mm alignment

•Workstations linked by Chain Conveyor Lines (CCL)/Double-Speed Chains (DSC)

•Cycle Time: 90–120 seconds/station