1. Core positioning
The cost-effective semi-automatic production solution for tricycles is compatible with 10-20 mainstream tricycles (including different wheelbases and load levels). It aims at “simple operation, stable, reliable, and flexible adaptation” to achieve “component pretreatment-module assembly-functional debugging-outbound” standardized operation balances production efficiency and input costs, and can run smoothly without the need for a professional technical team.
2. Core configuration (mainly practical basic automation)
Heavy-duty conveying system: It adopts a thickened double-speed chain conveying line, which can bear up to 800kg/station, and has an adjustable line speed of 0-1.5m/min. It is equipped with an adjustable positioning tool frame to adapt to different size frames for smooth transfer. The body is welded with carbon steel, making it strong and durable.
Basic automation units: hydraulic frame positioning tooling (to ensure welding accuracy), semi-automatic bolt tightening machines, and automatic loading frames (to assist in handling heavy objects such as tires and batteries) reduce manual labor intensity and improve assembly consistency.
Standardized testing station: Equipped with frame size gauge, circuit continuity tester, braking performance tester, and load test platform, core indicator verification is completed through manual operation, making it simple and easy to use.
Auxiliary functional equipment: manual welding console (with positioning fixture), painting pretreatment tank, drying room to meet key process requirements without complex technical configuration.
Workplace matching: Each workstation is equipped with tool hangers, material storage tables, and power interfaces to optimize manual operation processes and improve operation efficiency.
